Siemens Gamesa, Aalborg University to lead R&D project

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Siemens Gamesa Renewable Energy (SGRE) and Aalborg University (AAU) in Denmark will lead the new i4Offshore research and development project focused on significantly reducing the cost of offshore wind power. Officially entitled “Integrated Implementation of Industrial Innovations for Offshore Wind Cost Reduction,” the project is supported by a European Union (EU) grant of nearly 20 million euros. The project will demonstrate and test new offshore wind power technologies, leading to solutions that will make consumers’ electricity bills both lower and more environmentally-friendly compared to fossil fuel sources such as oil or coal or other renewable energy sources such as solar or hydropower.

A total of 15 project partner companies are involved in the project in addition to SGRE and AAU. They are all experts within the offshore wind industry, and include Universal Foundation A/S, Bladt Industries A/S, Per Aarsleff A/S, Salzgitter AG, Windar Renovables, Dr. Techn. Olav Olsen AS, NKT Cables GmbH & Co KG, SINTEF Ocean, Bureau Veritas Marine & Offshore SA, Maersk Broker K/S, Deugro Danmark A/S, Fred Olsen Windcarrier, Technical University of Denmark (DTU).

“Siemens Gamesa is committed to reducing the cost of offshore wind energy, and greatly welcomes this grant,” said Jesper Moeller, project lead and senior specialist in Offshore Technologies at SGRE’s Offshore Business Unit. “Our constant focus on innovation — along with strong partners, customers, and support such as from the EU — enables us to push the industry forward, delivering a lower Levelized Cost of Energy (LCOE) and higher annual energy production. The R&D work we’ll do during this project has clear goals of benefitting our customers, ratepayers, and society-at-large.”

An enormous engineering puzzle
The i4Offshore project, which is based on classical engineering disciplines such as structural analysis, geotechnical engineering, production, and risk analysis, will test a complete installation of a future version of a full-scale Siemens Gamesa offshore turbine. A new 1,000-ton bucket foundation, a steel jacket, a concrete transition piece, and a new cable connection is intended to prove the technology is reliable, and that production, transport, and installation can be done more cost effectively than today.

The project will demonstrate and test new offshore wind power technologies. (Courtesy: Siemens Gamesa)

“One of the challenges of offshore wind energy is that the high cost of building offshore wind turbines has necessitated various governmental subsidies to improve the business case.,” said Lars Bo Ibsen, professor at Aalborg University. “While all forms of industrial power generation receive governmental support, whether from renewable, fossil, or other sources, our project aims at making offshore wind energy even more cost-effective without external financial support.”

The project aims to apply the advanced technologies to reduce the Levelized Cost of Energy (LCOE) from offshore wind. The LCOE calculations show the total cost of electricity from a particular energy technology when all costs are included. But before the project reaches that goal, the various elements must prove they can be integrated into an overall solution.
“We already have a lot of pieces that we know work separately,” Ibsen said. “Now we are in the process of assembling them into a large puzzle, and testing that they work together. As this is proven, we look to demonstrate to customers, banks, and investors that offshore wind makes even more financial and environmental sense for the future.”

More than 15 years of R&D
This project has received funding from the European Union’s Horizon 2020 research and innovation program under grant agreement No. 818153. With this funding, the partners aim to bring the technology a step further and provide an even more solid foundation for the creation of future offshore wind power plants around the world. The i4Offshore builds on a wide range of projects implemented with the support of both the EU and a number of Danish funding sources over the past 15 years.

Furthermore, the project will test installation solutions with a minimal environmental footprint. The bucket foundation can be installed virtually noise-free as installation takes place via suctioning into the seabed instead of being hammered down from above.

“Using a suction-bucket foundation benefits whales and other undersea life by eliminating the soundwaves which hammering causes,” Moeller said. “Also, once the wind turbine has exhausted its many years of operational life, the suction buckets, jacket foundation, and transition piece can be decommissioned and removed relatively easily. The materials, including steel, concrete, and cables, can be re-used in a highly resource-efficient manner.”

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