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October 2016

A.K. Suda Liftboat Delivered to Owners

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A.K. Suda has completed the design of a 320-foot (97.5-meter) truss-legged liftboat. This vessel was recently delivered to its owners. The vessel follows on the heels of the 300-foot (91.5-meter) truss leg liftboat delivered earlier this year.

The state-of-the-art vessel is a four-legged, self-propelled, self-elevating, general service liftboat, named Jinshan 1. It is based on the Suda 320-L4T.

It was built by Triyards Marine for Swissco Offshore. It is ABS classed with Unrestricted Service, X A-1, X AMS. The hull dimensions are 182 feet by 114 feet, 10 inches by 14 feet, 9 inches, (55 meters by 35 meters by 4.5 meters). The quarters arrangement can accommodate 146 people including crew. The Suda 320-L4T also has a generous cargo deck area of 950 square meters.

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This self-elevating unit can work in water depths up to 246 feet (75 meters). It also has a CAP 437 heliport that can support a Sikorsky S76 or Bell 412 helicopter.

“Our designs have gained world-wide attention due to the fact that they do more for less,” said A.K. Suda CEO Ajay Suda. “In some cases, they offer, by far, the lowest cost solution than any other designs in the world. This vessel is no different. It will compare favorably with any vessel of its size in the world. We are confident it will provide the owner a long and profitable service.” 

Source: A.K. Suda

For more information, go to www.aksuda.com

Vestas Receives 100 MW Order in Michigan

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Sempra U.S. Gas & Power has ordered 29 V126-3.45 MW turbines from Vestas. The turbines will be deployed at the 100 MW Apple Blossom wind project in Michigan.

“The turbines at Apple Blossom are another example of the increasing demand for our 3 MW platform in the U.S.,” said Chris Brown, president of Vestas’ sales and service division in the United States and Canada. “The platform repeatedly proves its versatility across a variety of North American wind regimes and across the Midwestern wind belt, as our customers are benefiting from the five different rotor sizes, taller towers, and different power modes. We’re very happy to add this latest agreement to our portfolio with Sempra.”

Originally developed by Geronimo, the Apple Blossom wind project was acquired by Sempra in July, while delivery of the turbines is planned for the third quarter of 2017 and commissioning expected in the fourth quarter of that year. Nacelles, blades, and towers will be produced at Vestas’ Colorado factories.

Since the Vestas 3 MW-platform’s debut, more than 10 GW have been installed globally, both onshore and offshore. 

Source: Vestas

For more information, go to www.vestas.com

Siemens to Supply 64 Wind Turbines for U.S. Onshore Project

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Siemens has received an order to supply, install, and commission 64 onshore wind turbines for the onshore Grant Plains Wind project in Oklahoma for Apex Clean Energy. The wind-power plant will have a total capacity of 147 MW, and it will generate enough power to supply more than 50,000 households with clean renewable energy. After commissioning later this year, Siemens will additionally be responsible for servicing the wind farm.

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The latest order from Apex Clean Energy follows up on the completion of two previous wind-turbine projects in Oklahoma. Within the past year, Siemens commissioned the Grand Wind and Kay Wind project. Including Grant Plains, all three wind-power plants generate nearly 600 MW. That is enough energy to supply about 200,000 average households.

“We are very pleased to receive a follow-up order from Apex Clean Energy to supply turbines for this wind project in Oklahoma,” said Jacob Andersen, CEO of Onshore Americas of Siemens Wind Power and Renewables Division. “Once Grant Plains is operational, our expert service technicians from throughout the Midwest — including Oklahoma — will ensure the turbines perform at maximum capacity for many years to come.”

The Grant Plains Wind project will feature Siemens’ SWT-2.3-108 wind turbine with a rotor diameter of 108 meters and a hub height of 80 meters. The units are part of the company’s Onshore Geared platform — the workhorse of Siemens’ installed portfolio with rotor diameters optimized for all wind conditions. The Onshore Geared platform features highly engineered, designed, and manufactured components with exceptional reliability and low operational costs.

The nacelles and hubs for the Grant Plains Wind project will be assembled at the Siemens facility in Hutchinson, Kansas. The blades will be manufactured at the Siemens blade facility in Fort Madison, Iowa. Siemens has a 64,000-square-foot wind service distribution center in Woodward, Oklahoma.

Nearly 6,000 Siemens wind turbines are installed in the United States. Combined, they produce enough clean and renewable energy to provide more than 4.2 million households with electricity daily. 

Source: Siemens

For more information, go to www.siemens.com/wind

Experiencing Turbulence

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Some surprising findings about how the wind behaves at the Cape Wind tower near Nantucket Sound might end up being good tidings for offshore wind in the U.S.

A recent study published in the Journal of Geophysical Research: Atmospheres shows the wind in that area is unstable more than 60 percent of the time.

On the surface, “unstable” would seem to be have a negative connotation, but not so when it comes to wind power.

Researchers analyzed more than 10 years of data collected at the Cape Wind tower including data gathered from newly installed instruments as well as information recorded by airplane flyovers, said lead researcher Cristina Archer.

That dataset was used to determine the nature of the wind surrounding the tower. Was it unstable, stable, or neutral?

Understanding Atmosphere

Which one of those designations the wind falls into has to do with the thermal stratification of the atmosphere and the atmosphere in general, according to Archer, an associate professor at the University of Delaware in the College of Earth, Ocean, and Environment’s School of Marine Science and Policy and Department of Geography and a governing member of the Center for Carbon-free Power Integration.

Archer explains that the forces behind the atmosphere’s behavior are a little complicated, but understanding how the atmosphere behaves is key to understanding how wind behaves.

In an unstable or turbulent atmosphere, the air is vigorously mixed with eddies, Archer said. The heat comes up from the surface, which causes warmer air to rise and cooler air to go down where it gets mixed. In an unstable atmosphere, the turbulent mixing also brings down the stronger winds from aloft, resulting in relatively uniform distribution of high winds around the hub height of wind turbines, which is typically greater than 100 meters offshore.

“Unstable conditions are generally beneficial for wind energy production because all that high wind that usually is above is mixed down,” Archer said. “So you get high winds closer to the surface of the water and around the turbine rotor. There is vigorous mixing; there are eddies, and there is turbulence when the atmosphere is unstable.”

That turbulence does have a downside, because it can cause undue stress on the turbine blades.

Unstable Advantage

“But it also has a hidden benefit,” Archer said. “You have a farm, so now you have more than one turbine. So there is a turbine in front, and there is a turbine behind it. The turbine behind has less wind than the one up front because the turbine up front takes away some of the wind. But if you put the second turbine farther and farther away from the first, then eventually it’s unaffected by the presence of the first turbine.”

That gap between turbines is called the wake.

“If the atmosphere is unstable, this wake is short, and if the atmosphere is stable, then this wake can be very long,” Archer said. “There’s a long ‘tail’ behind the front row.”

Another advantage of what Archer and her team found at Cape Wind is that, since the wind is unstable, turbines in a wind farm would have shorter wakes.

“You can place these turbines closer to each other, which is a benefit because when you have a lease for building a farm, maybe originally you were planning to put 10 turbines in it because you had to have enough space for the wake to dissipate,” she said. “But now you can put, say, 12 in because the wakes are actually on average shorter than previously thought.”

This unstable atmosphere has three effects, according to Archer.

It brings in more wind, the turbulence could have an adverse effect on blades, and shorter wakes mean more turbines in a wind farm.

“So the story is more positive than negative, because we have more wind and shorter wakes,” Archer said. “So we can actually generate more power.”

The findings — whatever the possible benefits for U.S. offshore wind — were surprising, she said.

The researchers expected the wind at Nantucket Sound to behave much like it does in Europe.

“But it didn’t,” Archer said.

The atmosphere at European sites is neutral about 60 percent of the time, according to Archer. But at Nantucket, it is unstable 61 percent of the time.

“Stable and unstable are kind of like the extreme cases, and neutral is the common assumption,” she said. “And we found at Cape Wind, it’s actually unstable most of the time, which is surprising.”

It’s too soon to tell whether this phenomenon is unique to Cape Wind or if it is indicative of other parts of the U.S. coast leased for offshore wind. But Archer said her team plans to look at data from the Block Island Wind Farm — America’s first offshore facility — to see if it mimics the Cape Wind findings.

If it does prove to be a common occurrence, the unstable wind factor certainly will affect how future wind farms are planned, according to Archer.

“Turbine manufacturers want to know how turbulent your environment is because there might be some design in support of the blades for high turbulence versus low turbulence,” she said. “So that’s another factor that could be important to know in the U.S. now that we have offshore wind finally.”

Wind-Farm Design

Predominant unstable wind also will determine how wind farms are designed.

“Right now, we’re optimizing with neutral conditions under the assumption that it was working for Europe, and that’s how we designed the farms,” Archer said. “Design for unstable conditions (means) you can add more turbines, and the distances between the turbines can be shorter, and so the farm might look different.”

The layout of a wind farm is crucial to making sure it captures the optimal amount of wind.

“We’ve already found that you almost never want to have a regular layout,” Archer said. “If you have a regular, grid-like layout, there will be some directions in which a lot of turbines are interfering with each other. If you have an irregular layout, then the chance that the wind will be aligned with more than a few turbines is none, so you will only have a few turbines that are in alignment with each other.”

In order to achieve that, the fewer turbines interfering with each other, the better.

“And knowing whether (the atmosphere) is unstable or neutral or stable is actually very important because you will have different spacing,” Archer said.

The research team for the paper, titled “On the Predominance of Unstable Atmospheric Conditions in the Marine Boundary Layer Offshore of the U.S. Northeastern Coast,” includes University of Delaware professors Dana Veron and Fabrice Veron, and Stony Brook University professor Brian Colle and his student Matthew Sienkiewicz. 

Adwen and Winergy Develop the World’s Biggest Gearbox

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Adwen and Winergy have developed the biggest gearbox in the world for Adwen’s AD 8-180 offshore wind turbine. With an input torque of close to 10,000 kilonewton-meters (kNm) and a weight of 86 metric tons, it is the largest wind turbine gearbox ever built.

Winergy’s gearbox was designed exclusively for the AD 8-180 wind turbine. It is part of a medium-speed drive-train concept that will considerably help reduce the levelized cost of energy (LCoE) on Adwen’s new offshore giant. At 180 meters, the AD 8-180 boasts the world’s largest-diameter rotor. In combination with a nominal electrical power of 8 MW, the gearbox attains an input torque of close to 10,000 kNm — a value never before equaled.

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This 70-percent increase in torque capacity was achieved with only a 20-percent weight increase compared to other gearboxes used in offshore wind turbines larger than 6 MW. The two-stage-planetary gearbox is directly connected to a medium-speed generator via a flange connection. Thanks to the choice of a medium-speed gearbox concept and leveraging on proven technologies well-known by both companies, Adwen and Winergy can successfully maximize the efficiency of the drive train, while cutting the cost of the components. In tests, the gearbox attains an efficiency of well over 98 percent. Further, by reducing the built-in components, its reliability increases.

Winergy has manufactured four gearboxes for Adwen with the goal of having them fully validated in three phases. The first one will be at Winergy on a modified test bench being used for the back-to-back testing of two identical gearboxes with up to 125 percent over loading. Adwen’s validation process, the most stringent ever taken on a gearbox and drivetrain this size, requires these tests to guarantee maximum reliability of this critical component.

The second phase will be at Fraunhofer IWES Test Center’s Dynamic Nacelle Testing Laboratory where the gearbox will undergo exhaustive tests in combination of full drivetrain and nacelle. The final phase is field tests with the installation of the AD 8-180 prototype in Bremerhaven, Germany.

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“We continue pushing the limits of the industry with our AD 8-180, this time with the largest gearbox ever built,” said Adwen CEO Luis Alvarez. “This key component has performed extremely well during the exhaustive validation process which makes us confident the first prototype of the turbine will meet and even exceed our expectations in terms of performance and reliability when it is installed. In addition, as the rest of the main components, it has been designed with scalability in mind enabling the future evolution of the platform.”

“Particularly in the offshore sector, reliability is the essential thing,” said Winergy CEO Aarnout Kant. “With this medium-speed gearbox concept, we are demonstrating our technological expertise and innovative strength. The integrated drive system is not only very compact and efficient, it is also extremely reliable. It makes us proud to be Adwen’s partner on this showcase project.”

The dimensions of the gearbox designed for the AD 8-180 wind turbine were showcased at WindEnergy in Hamburg, Germany, in September.

Source: Adwen

For more information, go to www.adwenoffshore.com