Home 2021

Brüel & Kjær Vibro acquired by NSK

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B&K Vibro is a leading worldwide independent supplier of condition monitoring solutions for rotating machinery. (Courtesy: B&K Vibro)

Brüel & Kjær Vibro (B&K Vibro), one of the leading worldwide independent suppliers of condition monitoring solutions for rotating machinery, has been acquired by NSK, a global organization specializing in researching, designing, and manufacturing motion and control solutions.

NSK’s portfolio of products and technologies enhance automotive performance and industrial productivity, while reducing energy consumption. As the leading supplier of bearings in Japan and the third largest supplier in the world by market share, NSK employs approximately 30,000 people in more than 200 locations across 30 countries, alongside a vast network of joint ventures and partnerships.

NSK has been developing condition monitoring systems (CMS) for internal and field use for decades. Having identified the market need and opportunity to put CMS technology directly in the hands of customers, NSK established a Condition Monitoring System Development Center in April 2019 to create solutions to help customers manage the health of their machinery. To accelerate this initiative, NSK has acquired B&K Vibro, who will be empowered to lead NSK’s global CMS business development as a new autonomous unit within the NSK organization, as NSK grows to become a global leader in condition monitoring.

“I am excited to welcome all of B&K Vibro’s valuable team members to the NSK group,” said Toshihiro Uchiyama, president and CEO, NSK. “Condition monitoring systems and services are a growing market, and B&K Vibro is the current and future leader in this industry. By combining B&K Vibro’s expertise with NSK’s strength as a global leader in the bearing industry with more than 100 years of accumulated knowledge and experience across a range of applications, our two companies will create even more value for society.”

“B&K Vibro is truly honored to become a part of NSK, a company that has set out to become a leader in condition monitoring,” said Marcel Van Helten, CEO, B&K Vibro. “The synergies between our companies are evident, and with the combination of the talent and the knowledge residing within our companies, we will together be able to deliver exciting, innovative business and engineering solutions for our customers. We look forward to enhancing the NSK CMS business platform and accelerating growth in the burgeoning CMS market.”

MORE INFO  www.nsk.com

Framo supplies marine pumping systems to large offshore wind farm

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Framo suction anchor pumping system (SAPS) in action. (Courtesy: Framo)

The Alfa Laval company and world-leading pump manufacturer Framo will supply pumping systems for foundations of Scotland’s largest offshore wind-farm project.

It is the second order for pumping systems in this application and marks an important milestone as it applies the company’s extensive experience from the offshore industry to renewable energy applications.

The order from Saipem, a global leader in engineering, drilling, and construction in the energy and infrastructure sectors, comprises Framo pumping systems. They will be used in a so-called suction bucket technology in the installation of Seagreen, Scotland’s largest offshore wind park. Once finalized, it will include 114 turbines producing 1,075 MW to supply 1.3 million households with low-carbon energy. Framo pumping system technology will secure and safely anchor the wind turbine platforms to the seabed.

“This second order for our Framo pumping systems used in suction bucket foundations to wind farms is an important milestone for us as it cements our position in this application and takes our long-proven and validated technology from offshore oil platforms to renewable applications,” said Sameer Kalra, president of the Marine Division in Alfa Laval. “Our knowledge and experience from delivering innovative and reliable products to the offshore industry is now also making a difference within renewable energy, to the benefit of our customers and the environment.”

Suction anchor technology has an environmentally friendly footprint. Besides lowering costs due to the increased installation speed, the concept provides for easy decommissioning and a practically noise-free installation.

The technology of suction and bucket foundation has secured and safely anchored platforms and offshore installations around the world since the 1990s. Now, the concept of bucket foundation has been adapted for offshore wind-turbine foundations. Framo is meeting the market demand by offering complete pumping systems required for the installation of the turbine foundations.

MORE INFO  www.framo.com

Senvion chief joins ZX Lidars to spearhead Lidar tech

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ZX Lidars provides industry-leading wind Lidar products, ZX 300, ZX 300M, and ZX TM for wind energy and meteorological applications. (Courtesy: ZX Lidars)

ZX Lidars recently confirmed the appointment of Dr. Steven White as director of Turbine Mounted Lidar as the company scales in market sectors including wind turbine integrated Lidar Assisted Control and non-integrated Lidar for wind-turbine/wind-farm optimization.

Having previously led Senvion’s engineering EU North team and with a PhD in laser optics, White combines technical knowhow with practical turbine experience.

Lidar technology, which displaces the use of met masts for wind resource assessment onshore and offshore, provides look-ahead wind characteristics to validate, monitor and optimize wind-turbine performance on both existing and new turbines for the purpose of increased energy output and lifetime extension.

“Innovation, quality, and collaboration are at the heart of the ‘ZX-way,’ and this unique mix is an ideal recipe to bridge the gap between Lidar and turbine technology” White said. “I passionately look forward to closing that gap through customer-focused improvements in operational wind resource understanding and turbine performance, validation, lifetime operations, and control.”

“On our 18th anniversary of installing the world’s first nacelle-mounted Lidar on a Nordex N90 turbine, it is perfect timing for Steven White to join ZX Lidars as we see a now mature technology providing real performance benefits to wind-farm owners, operators, and turbine OEMs,” said ZX Lidars Managing Director Ian Locker. “We have exciting news to share on Lidar Assisted Control this year, and Steven will be spearheading this and all turbine Lidar activities across the business.”

Recent turbine Lidar announcements from the company include:

  • The 105-MW Högaliden Wind Farm featuring Vestas V150-4.2 MW turbines will include nacelle-based ZX TM wind Lidars on each turbine.
  • Siemens Gamesa Renewable Energy approval of ZX TM for Power Performance Testing of wind turbines.

ZX Lidars provides industry-leading wind Lidar products, ZX 300, ZX 300M, and ZX TM for wind energy and meteorological applications. These Lidars deliver accurate wind measurements in both onshore and offshore applications at measurement heights/ranges across the full swept area of the blades of modern wind turbines and beyond. With more than 30 million hours of operation in the field and more than 7,000 deployments (and counting), ZX Lidars has pioneered the use of Lidar in the wind industry. The company is proud of the many world firsts it has achieved with customers including: upwind measurements from a turbine nacelle, turbine wake studies, offshore deployments of both fixed and floating wind Lidar, an industry-accepted validation process, re-financing and re-powering of a wind farm, successful demonstration of measurement accuracy in a wind tunnel, and total wind project financing from a Lidar without need for a met mast.

MORE INFO  www.zxlidars.com

Ocean Wind International: Oil companies could drive offshore wind

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Ocean Wind International believes integrated oil companies will look to pair their expertise in offshore engineering with cutting-edge turbine innovation.

Hong Kong-based floating wind power generation pioneer Ocean Wind International Industrial Limited has told investors that global integrated oil companies eager to diversify revenue streams will increasingly aim to pair their expertise in offshore engineering with the latest developments in wind-turbine technology.

The company made its claim during an investor meeting, at which it reported good progress on a series of bids it has made on several international government and private tenders. Ocean Wind International said that, with the global transition toward cleaner power generation, many large oil majors are seeking to reduce their reliance on fossil fuel production but also to capitalize on their decades of experience in offshore engineering.

“Wind power generation — particularly in deep-water regions — is an area in which the majors have pushed the boundaries of what is possible,” said Jeremy Fitzroy, Ocean Wind International’s chairman and CEO. “They’ve moored floating oil platforms in some of the most inhospitable conditions on Earth, and they want to remain relevant in a changing world. Deploying that experience in deep water floating wind power generation gives them a chance to do that so we can expect more interest in from them in terms of acquisition overtures in the months and years ahead.”

The announcement comes as Anglo-Dutch oil major Royal Dutch Shell recently concluded the purchase of a majority stake in Simply Blue Energy’s Emerald Project, a floating wind farm in the sea off the south coast of Ireland.

“These companies have ambitious targets for achieving net-zero emissions, and floating wind power gives them a good chance of reaching that goal,” Fitzroy said.

B&K Vibro introduces machine health monitoring tech

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The VIBROSTORE 100 can be used single-handedly and enables even untrained personnel to take vibration measurements. (Courtesy: B&K Vibro)

Brüel & Kjær Vibro (B&K Vibro), one of the leading worldwide independent suppliers of condition monitoring solutions for rotating machinery, has launched VIBROSTORE 100, a palm-sized device that provides vibration level and bearing wear monitoring for balance-of-plant machines at the push of a button.

The lightweight device can be used single-handedly and enables even untrained personnel to take vibration measurements and assess a semi-critical machine’s overall vibration condition. The instrument is equipped with a pre-set cable-connected high-quality B&K Vibro acceleration sensor. Once the type and size of the machine based on ISO 10816 and its running speed are entered, a one-button push can perform the measurement. A traffic-light display immediately indicates the severity of the vibration based on the built-in ISO 10816 alarm limits (velocity in mm/s or in/s). The main screen also shows the rolling-element bearing condition in bearing damage units measurement (BDU) and total g (RMS acceleration). The display of the vibration level in frequency ranges indicates the most common machine faults, such as imbalance, misalignment, or looseness.

“Whereas critical and semi-critical machinery is usually equipped with an online protection system to avoid catastrophic damages, it is often too difficult and costly to install an online condition monitoring system on every semi-critical machine,” said Florian Endres, commercial platform leader, B&K Vibro. “With a combination of B&K Vibro quality and extremely competitive pricing, the VIBROSTORE 100 fills the gap in detecting the most common machine faults and delivers quick, reliable and cost-efficient machine health monitoring for semi-critical and balance-of-plant machines.”

VIBROSTORE 100 is available either as stand-alone or packaged with the B&K Vibro Report & Route Manager software, a powerful and highly functional route editor and analysis software.

MORE INFO  www.bkvibro.com/vibrostore-100

Tatanka Ridge Wind Farm achieves commercial operation

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Tatanka Ridge encompasses approximately 18,000 acres of primarily corn and soybean farms and cattle ranches. (Courtesy: Acciona)

Avangrid Renewables recently completed commissioning of the 154.8 MW Tatanka Ridge Wind Farm January 5, 2021. The facility’s 56 wind turbines are in Deuel County, South Dakota, northeast of Brookings.

The facility is owned by Tatanka Ridge Wind, LLC, which is jointly owned by Avangrid Renewables and WEC Energy Group.

Dairyland Power Cooperative has a power purchase agreement with Tatanka Ridge Wind, LLC for 51.6 MW of renewable energy. Dairyland’s portion of Tatanka Ridge’s output will deliver enough renewable energy to power approximately 16,000 homes. The balance of the project’s generation is contracted to a large commercial customer.

“Dairyland is pleased to work with Avangrid Renewables and WEC Energy Group on an efficient and sustainable facility that supports our transition to a lower carbon future,” said Brent Ridge, Dairyland President and CEO. “Diversification of resources is a key element of Dairyland’s Sustainable Generation Plan, making Tatanka Ridge a valuable addition to our cooperative’s renewable energy portfolio.”

Dairyland and Avangrid Renewables have collaborated twice before on wind-energy facilities, Barton Wind (Kensett, Iowa) and Winnebago Wind (Thompson, Iowa).

“Avangrid Renewables has been pleased to work with Dairyland Power to make Tatanka Ridge a reality,” said Alejandro de Hoz, president and CEO of Avangrid Renewables. “Partners such as Dairyland have helped to build the wind industry in the Midwest and drive the transition to a clean energy future.”

Tatanka Ridge encompasses approximately 18,000 acres of primarily corn and soybean farms and cattle ranches, leased from more than 100 landowners. Between land lease payments and taxes, the wind farm will provide $1.7 million in local economic benefits annually over the life of the project.

In July 2020, Avangrid Renewables announced the sale of an 85 percent ownership interest in Tatanka Ridge Wind, LLC, to WEC Energy Group of Milwaukee. This transaction closed in December 2020.

MORE INFO  avangridrenewables.com

Vaisala achieves its target to use 100% renewable electricity

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Around the world, 14 Vaisala facilities are powered by renewables. (Courtesy: Vaisala)

As a member of the RE100 initiative, Vaisala, a global leader in weather, environmental, and industrial measurements, has achieved its target to use 100 percent renewable electricity by the end of 2020.

The goal covered all Vaisala’s facilities with significant energy consumption around the globe and was reached with the combination of self-produced clean energy in Finland and the United States as well as green electricity from local energy companies. Among Finnish companies, Vaisala is the first technology company and second overall to achieve the RE100 target. In total, 17 companies in the Nordics have committed to RE100.

Sustainable solutions and business practices have always been at the core of Vaisala. In 2015, Vaisala joined RE100, the Climate Group’s global initiative encouraging the world’s most influential companies to make a 100 percent renewable electricity commitment within a clear timeframe. Vaisala set the target to use 100 percent renewable electricity in its facilities by the end of 2020.

“As the environmental and economic impacts of climate change increase, we need to implement different mitigation practices,” said Kai Öistämö, president and CEO of Vaisala. “We see that the private sector needs to be a key driver of change and accelerate the transition to a low-carbon economy. Therefore, I am proud to say Vaisala has achieved the important goal of using 100 percent renewable electricity.”

“By rapidly switching to 100 percent renewable power, Vaisala is leading by example and showing it makes business sense — even in these challenging times,” said Mike Peirce, Corporate Partnerships Director at the Climate Group. “Vaisala’s success will inspire others to strive for the same goal and walk the talk on sustainable technologies — if we’re to halve emissions this decade, there’s no time to lose.”

Following the initiative, Vaisala took several actions to ensure 100 percent renewable electricity in its facilities with significant energy consumption. In total, 14 Vaisala facilities around the world are powered by renewables. The target was achieved with a combination of self-produced energy and green electricity products purchased from local energy companies.

About 94 percent of the electricity that Vaisala’s facilities consume comes directly from renewable sources, mainly from wind power. This 94 percent comprises Vaisala’s largest facilities, where it is possible to affect consumption with self-produced energy and local green energy. For instance, Vaisala’s manufacturing sites in Finland and the United States use solar panels to produce clean energy.

The remaining 6 percent consists mostly of small office facilities where Vaisala is not the sole proprietor of the building and therefore cannot directly choose to consume renewable electricity. This remaining part was covered by purchasing unbundled renewable energy attribute certificates from the market. An energy-attribute certificate is a market-based instrument that proves that 1 MWh of renewable energy has been produced in the same region. With these certificates, Vaisala was able to cover electricity consumption on those sites that cannot negotiate their own electricity contracts.

Throughout its 85-year history, Vaisala has created innovations that help to build a better future by mitigating environmental impacts but also adapting to them. Vaisala’s solutions for weather and environment as well as for industrial sectors help customers to make smart decisions concerning weather events and the use of energy and other resources. For instance, wind-energy operators and biogas producers can get reliable measurement data on their operations and thus produce sustainable energy efficiently. In this way, Vaisala helps to increase the amount of and access to clean energy globally.

“The positive handprint of our business is formed through our multitude of measurement solutions,” Öistämö said. “We are strongly involved in the renewable energy industry through our customers, but it is also essential that we advance the use of renewable energy sources in our own operations. By ensuring that our facilities consume 100 percent renewable electricity, we can also decrease our own carbon footprint and contribute to a more sustainable future.”

MORE INFO  vaisala.com

Energy and finance heavyweights to rejuvenate older European wind parks

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Combining more than 100 years’ experience in energy, green finance, and M&A across its senior team, NeXtWind recently launched its strategy to become Europe’s next major green independent power producer (IPP).

Backed by established sustainable investors including Crestline Investors, Ferd, and ARB Investment Partners, the company will initially seek to acquire and rejuvenate older, most likely teenage, wind parks in Germany.

Working with local communities and partners to bring new life, higher performance, and shared benefit to existing sites, NeXtWind’s strategic goal is to acquire and transform a portfolio in excess of 1GW of end-of-regulatory-life European assets.

“The older wind sites tend to have the best locations but the worst efficiencies,” said Ewald Woste, NeXtWind CEO. “We’ve assembled the expertise and funding to ensure that these sites are not lost to a diminishing baseline of clean power. Indeed, with smart investment and management, we expect to double the average wind harvest from these pioneering parks. With Germany phasing out coal and nuclear generation, this is important work.”

“The energy transition must keep moving forward and an increasingly important ingredient to that will be the rejuvenation of Europe’s early green energy parks,” said Lars Meyer, Chief Investment Officer at NeXtWind. “In Germany alone, we estimate that some 15 GW of teenage onshore wind capacity will soon need to navigate today’s market complexities and determine a proactive plan for a future that looks very different to the present. It’s an extremely fragmented market in need of consolidation, modernization, and significant investment.”

With an active M&A pipeline already in place, NeXtWind was expected to complete the acquisition of its first sites soon. Acquired sites will either be repowered or undergo lifetime extension works.  The company is negotiating framework agreements with some of Europe’s largest utilities in order to facilitate the signature of future Power Purchase Agreements (PPAs).

MORE INFO  www.nextwind.de/home-en.html

BOEM to resume environmental review of Vineyard Wind project

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The proposed project would be about 12 nautical miles offshore Martha’s Vineyard and 12 nautical miles offshore Nantucket in the northern portion of its lease area. (Courtesy: BOEM)

In support of the Biden administration’s goal to address climate change and promote offshore renewable energy production, the Bureau of Ocean Energy Management (BOEM) recently announced it intends to resume the environmental review of Vineyard Wind’s proposed offshore wind project.

“Offshore wind has the potential to help our nation combat climate change, improve resilience through reliable power, and spur economic development to create good-paying jobs,” said BOEM Director Amanda Lefton. “BOEM is committed to conducting a robust and timely review of the proposed project.”

BOEM will resume the environmental review of the Vineyard Wind Project and proceed with development of a Final Environmental Impact Statement.

On January 22, 2021, Vineyard Wind submitted a letter rescinding its temporary Construction and Operations Plan (COP) withdrawal and requesting that BOEM resume review of the 800-MW wind-energy project offshore Massachusetts. The proposed project would be about 12 nautical miles offshore Martha’s Vineyard and 12 nautical miles offshore Nantucket in the northern portion of its lease area. Vineyard Wind had paused the Department’s consideration of its proposal while it reviewed whether the use of Haliade-X turbines warranted any modifications to their COP.

President Joe Biden issued an Executive Order on January 27, 2021, that called for the Interior Department to identify steps to accelerate responsible development of renewable energy on public lands and waters. Interior has initiated a review of processes and procedures to date as it re-invests in a rigorous renewable energy program.

MORE INFO  www.boem.gov/vineyard-wind

New report reveals opportunities for offshore wind operators

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The offshore wind sector should invest now in new technologies to transform operational practices and ensure continued growth, or risk losing out on significant immediate savings, and over the coming decades, too.

This is according to ONYX InSight, a leading provider of data analytics and engineering expertise to the global wind industry, who recently released a new whitepaper outlining the key challenges and opportunities for the offshore wind industry in the short, medium, and long term.

Offshore wind faces a tough landscape where strike prices are low and margins are being squeezed. The industry has made great strides in reducing the LCOE by increasing turbine size and streamlining the supply chain. However, ONYX InSight has found there is huge potential to achieve further significant efficiencies without entering into a race for the biggest turbine or the lowest parts or service contracts costs.

Drawing on its experience in offshore wind, ONYX InSight has pinpointed several prospects for the industry. In the short-term, optimizing logistics will deliver significant savings for operators due to new advances in digital O&M. Addressing “minor” repairs, accounting for up to 50 percent of total maintenance costs, will also deliver significant efficiency gains. With more oversight on asset health, owners and operators can prioritize their O&M work and implement more effective condition-based scheduled maintenance.

Another key finding from ONYX InSight’s whitepaper is offshore wind stands to gain significantly from life extension. However, the greatest savings will only materialize if life extension strategies are established early in asset lifecycles. By using the latest diagnostics to inform life extension, the right predictive maintenance program can extend useful asset life by 25 percent. This comes together with a wider adoption of new digital tools to streamline data collection and aid training, easing the skills gap.

According to ONYX InSight’s report, the offshore wind industry is set to prosper in the long term but must first adopt a collaborative supply chain wide approach to data. From optimizing turbine design for the reality of operations to enabling large collaborative maintenance zones with clustered O&M strategies, advances in data analytics can potentially revolutionize the sector over the next decade. But this will be unlocked only through sharing data with trusted partners, instead of letting it sit unused.

“The offshore opportunity is huge,” said Bruce Hall, CEO of ONYX InSight. “We are proud to support the industry as it continues to break new ground, and now, it’s time for the next wave of innovation. Exciting opportunities such as floating wind are within grasp. Our whitepaper has picked out a course to successfully reduce O&M costs and boost profits in offshore operations, envisioning a future where added capacity from new assets is bolstered by continued digital enhancements to the growing global fleet.”

“There’s not one cure-all solution to the challenges offshore wind must overcome,” said Evgenia Golysheva, head of engineering at ONYX InSight. “But there’s great cause for optimism. The sector has seen a renewed boost in interest, investment, and political support and is set to expand rapidly into large new markets such as the U.S. and Asia. With the right advice, owners and operators can put relatively simple changes into place now to save money, while laying a strong foundation for the working practices of the future.”

MORe INFO  onyxinsight.com/offshore-wind-whitepaper

Vestas seals another EnVentus order in Finland for a 90 MW project

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The Murtomaki wind project will consist of 15 V162-6.0 MW turbines. (Courtesy: Vestas)

Vestas has secured a 90 MW order from new customer Ålandsbanken for the Murtomaki wind project.

The project comprises 15 V162-6.0 MW turbines maximizing the yield under the permitted tip height and a 30-year active output management 5000 (AOM 5000) service agreement. Leveraging the upgraded rating of the EnVentus platform, the tailored solution is designed to ensure an industry-leading level of energy production for the lifetime of the project at a highly competitive levelized cost of energy.

Winning the second deal with the upgraded V162-6.0 MW wind turbines, Vestas reinforces its presence in Finland’s wind market and surpasses 600 MW in orders of EnVentus turbines in the country.

“Murtomäki wind farm with Vestas turbines is the first investment of the newly established Wind Power Fund of Ålandsbanken,” said Juha Känkänen, investment director of Ålandsbanken Funds. “We would like to thank the Vestas team for its efforts in bringing down the levelized cost of energy and constructive approach during contract negotiations.”

The project has been developed by YIT Suomi Oy and will continue to be a part of their project development process until completion in 2023.

“This project strongly supports our climate goals, since the Murtomäki wind farm produces an amount of renewable domestic electricity that is equal to the consumption of approximately 15,000 single-family houses annually,” said Harri Kailasalo, EVP, Infrastructure Projects, YIT. “During the construction and production period, the project also has a significant positive economic impact on the town of Pyhäjärvi.”

“I would like to thank our new, well-established business partners Ålandsbanken and YIT Suomi Oy for the trust they placed in us,” said Nils de Baar, president of Vestas Northern & Central Europe. “We are certain that the competitiveness of the V162-6.0 MW turbine together with the key focus on Finland and our long-term service offering ensures maximum value for our customer’s business case.”

The contract includes supply, installation, and commissioning of the wind turbines as well as a VestasOnline® Business SCADA solution, lowering turbine downtime and thus optimizing the energy output.

Turbine delivery is expected to begin in the second quarter of 2023, while commissioning is planned for the third quarter of 2023.

MORE INFO  www.vestas.com

John Leahy joins GEV Wind Power board to support its growth ambitions

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David Fletcher, GEV Wind Power CEO (right) welcomes John Leahy (left). (Courtesy: GEV)

GEV Wind Power recently announced the appointment of John Leahy to the Board of GEV Wind Power.

Leahy is a seasoned private equity executive with leadership experience across various disciplines enjoying an outstanding record of value enhancement across well-known companies including the luxury travel brand Tumi and Rank Hovis McDougall, owner of brands such as Hovis bread, Bisto gravy, and Mr Kipling cakes.

As chairman, he led the transformation and growth of LM Windpower from a local producer to the global No. 1 wind-turbine blade manufacturer with a turnover of 1.2 billion euros, producing approximately 20 percent of the world’s installed rotor blades.

“We are delighted to welcome John to the Board of GEV, bringing his 12 years of experience leading LM Wind Power to our organization,” said David Fletcher, CEO of GEV Wind Power. “We look forward to John helping us to shape our growth strategy going forward, with the aim of achieving our goal of being the global partner of choice to our clients, for all blade maintenance requirements.”

“I am thrilled to be re-engaging in the wind-energy sector and to have the opportunity to continue my focus on rotor blades and being part of the transformation of this area of maintenance over the coming years, as the industry continues to consolidate and mature,” Leahy said. “GEV is well supported and has an excellent platform to lead this process, and I am looking forward to working with David and his team.”

An independent service provider of blade-maintenance services, GEV Wind Power is recognized as one of the leading blade maintenance operators across its core markets of Europe and North America. GEV’s service offerings vary from straight forward surface conditioning to complex structural repairs using a range of access methods.

MORE INFO  www.gevwindpower.com

Siemens Gamesa seals first wind project in Ethiopia

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The site of the 100-MW Assela wind farm, which will be between the towns of Adama and Assela. (Courtesy: Siemens Gamesa)

Siemens Gamesa has signed its first wind-power project in Ethiopia with state-owned electricity company Ethiopian Electric Power (EEP), strengthening its leadership in Africa as the country begins to expand its green energy capacity to meet ambitious renewable targets.

The 100-MW Assela wind farm will be between the towns of Adama and Assela, approximately 150 kilometers south of the capital, Addis Ababa, and will contribute to clean and affordable power for the country’s electricity grid.

The country has set an ambitious target to supply 100 percent of its domestic energy demand through renewable energy by 2030. According to the African Development Bank, Ethiopia has abundant resources, particularly wind, with a potential 10 GW of installation capacity and having installed 324 MW at present.

“Siemens Gamesa is intent on expanding its leadership across Africa, and in turn help a growing transition to green energy across the continent,” said Roberto Sabalza, CEO for Onshore Southern Europe and Africa at Siemens Gamesa. “So, we are extremely pleased to begin work in Ethiopia and look forward to collaborating with both EEP and the country to continue to promote their drive to install more renewables and meet transformational energy targets.”

According to a Wood Mackenzie forecast, about 2 GW of wind power would be installed in Ethiopia by 2029.

The wind farm will be made up of 29 SG 3.4-132 wind turbines and is expected to be commissioned by the start of 2023. The project will generate about 300,000 MWh per year. Siemens Gamesa will provide full engineering, procurement, and turnkey construction.

The Assela wind project will be financed by the Danish Ministry of Foreign Affairs via Danida Business Finance (DBF) adding to a loan agreement signed between the Ethiopian Ministry of Finance and Economic Cooperation (MoFEC) and Danske Bank A/S.

Ethiopia has many renewable resources covering wind, solar, geothermal, and biomass, and the country aspires to be a power hub and the battery for the Horn of Africa. The country’s National Electrification Program, launched in 2017, outlines a plan to reach universal access by 2025 with the help of off-grid solutions for 35 percent of the population.

Siemens Gamesa is among the global leaders in the wind power industry, with a strong presence in all facets of the renewable energy business: offshore, onshore, and services. With more than 107 GW installed worldwide; Siemens Gamesa is an ideal partner for Ethiopia at this critical juncture in the East African nation’s accelerating energy journey.

MORE INFO  www.siemensgamesa.com

PSG names Dale Bartelson senior VP of sales and marketing

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Dale Bartelson

Pure Safety Group (PSG), the world’s largest independent height safety product development, manufacturing and training company, recently hired Dale Bartelson as senior vice president of sales and marketing.

Bartelson will oversee sales, business development, training, customer service, and commercial marketing for PSG in North America and Latin America.

Bartelson has close to 20 years of experience in the industrial and safety markets. Prior to joining Pure Safety, he held a variety of sales and channel leadership positions at 3M, including national sales manager for the corporation’s Industrial and Safety Markets Center. His experience also includes developing Fastenal’s safety portfolio, before taking on director-level positions at GOJO and Capital Safety, the fall protection company that was acquired by 3M in 2015. Bartelson holds an undergraduate degree from Winona State University and an MBA from the University of St Thomas.

“Dale has a deep commitment to delivering safety solutions to customers,” said PSG CEO Jeff Ward. “He is a trusted resource in the safety community among businesses wanting to continually advance their safety portfolio and approach. His knowledge of fall protection products and innovation, and his ability to partner with companies to plan, particularly for their height safety needs, makes Dale an asset to our customers and our growing organization.”

MORE INFO  www.puresafetygroup.com

Enel Green Power brings two new U.S. wind farms online

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Enel Green Power North America has begun operating a 199 MW expansion to the Cimarron Bend wind farm in Kansas, increasing the facility’s total capacity to 599 MW. (Courtesy: Enel Green Power)

Enel, through its U.S. renewable subsidiary Enel Green Power North America, has begun operating a 199-MW expansion of the Cimarron Bend wind farm in Clark County, Kansas, making the overall 599-MW facility the largest renewable plant owned by the Enel Group currently in operation worldwide.

The 236.5-MW White Cloud wind farm also began operations in Nodaway County, Missouri. The two wind farms bring Enel’s total renewable capacity added in 2020 across the U.S. and Canada to 865 MW. The investment in the construction of White Cloud amounts to about $380 million, while that of the Cimarron Bend expansion amounts to more than $281 million.

“We are progressing at full speed toward a sustainable energy future,” said Salvatore Bernabei, Enel Green Power CEO. “In a challenging year across all sectors, our teams have demonstrated exceptional dedication to the achievement of our business goals while continuing to prioritize health and safety. These milestones further prove our track record in the development, construction and operation of high-quality generation assets, enabling the accomplishment of sustainability targets by us and our renewable energy offtakers.”

The start of operations at the Cimarron Bend expansion, on which construction began in the second quarter of 2020, further cements Enel Green Power’s status as the largest wind operator in Kansas by managed capacity. The overall 599-MW facility is expected to generate a total of more than 2.7 TWh per year, equivalent to avoiding about 1.7 million tons of CO2 emissions. Enel will sell the facility’s energy output through a 150-MW power purchase agreement (PPA) with Evergy, an investor-owned utility based in Kansas City, Missouri, and a 30-MW PPA with the Missouri Joint Municipal Electric Utility Commission (MJMEUC), a joint action agency [1] of the Missouri Public Utility Alliance (MPUA) [2].

White Cloud, on which construction began in summer 2019, is due to generate about 950 GWh annually while avoiding the emission of more than 621,000 tons of CO2 per year. Enel Green Power North America signed a PPA with Associated Electric Cooperative Inc. (AECI) in which the Springfield, Missouri-based electric cooperative will purchase the entire energy output from the plant.

In Missouri, Enel also operates the 300 MW Rock Creek wind farm in Atchison County, which sells its entire output to Evergy.

The construction process for Cimarron Bend and White Cloud followed Enel Green Power’s Sustainable Construction Site model, a collection of best practices aimed at minimizing the impact of plant construction on the environment. The Cimarron Bend construction site team adopted a recycling program and is set to be donating office supplies as well as equipment to local schools in need with the aim to extend the products’ useful lives alongside diverting them from landfills. The White Cloud operations and maintenance (O&M) building is a refurbished and repurposed space, an approach adopted to reduce the costs and environmental impact from construction of new O&M buildings.

In the final stages of construction, Enel closely monitored the emergent COVID-19 pandemic and responded to protect the health of its workers and the community. While abiding by the guidance of public officials, the company implemented strict travel guidelines and enhanced sanitation, as crews implemented safe working habits and physical distancing instructions. Furthermore, Enel North America announced more than $1.3 million in contributions to relief efforts across the U.S. and Canada.

Enel Green Power has three projects under construction in the United States: the 299-MW Aurora wind farm in North Dakota and two solar-plus storage projects in Texas: Lily (181 MW) as well as Azure Sky (284 MW). As part of the Enel Group’s three-year strategic plan announced in November, the company is planning to bring an additional 3 GW of renewable capacity online in North America by 2023.

MORE INFO  www.enelgreenpower.com

NREL Advanced Manufacturing Research moves wind turbine blades toward recyclability

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A new material for wind blades that can be recycled could transform the wind industry, rendering renewable energy more sustainable than ever before while lowering costs in the process.

The use of a thermoplastic resin has been validated at the National Renewable Energy Laboratory (NREL). Researchers demonstrated the feasibility of thermoplastic resin by manufacturing a 9-meter-long wind-turbine blade using this novel resin, which was developed by Pennsylvania company, Arkema Inc. Researchers have now validated the structural integrity of a 13-meter-long thermoplastic composite blade, also manufactured at NREL.

In addition to the recyclability aspect, thermoplastic resin can enable longer, lighter-weight, and lower-cost blades. (Courtesy: NREL)

In addition to the recyclability aspect, thermoplastic resin can enable longer, lighter-weight, and lower-cost blades. Manufacturing blades using current thermoset resin systems requires more energy and manpower in the manufacturing facility, and the end product often winds up in landfills.

“With thermoset resin systems, it’s almost like when you fry an egg; you can’t reverse that,” said Derek Berry, a senior engineer at NREL. “But with a thermoplastic resin system, you can make a blade out of it. You heat it to a certain temperature, and it melts back down. You can get the liquid resin back and reuse that.”

Berry is co-author of a paper titled, “Structural Comparison of a Thermoplastic Composite Wind Turbine Blade and a Thermoset Composite Wind Turbine Blade,” which appears in the journal Renewable Energy.

The other authors, also from NREL, are Robynne Murray, Ryan Beach, David Barnes, David Snowberg, Samantha Rooney, Mike Jenks, Bill Gage, Troy Boro, Sara Wallen, and Scott Hughes.

NREL has also developed a technoeconomic model to explore the cost benefits of using a thermoplastic resin in blades. Current wind-turbine blades are made primarily of composite materials such as fiberglass infused with a thermoset resin. With an epoxy thermoset resin, the manufacturing process requires the use of additional heat to cure the resin, which adds to the cost and cycle time of the blades. Thermoplastic resin, however, cures at room temperature. The process does not require as much labor, which accounts for about 40 percent of the cost of a blade. The new process, the researchers determined, could make blades about 5 percent less expensive to make.

NREL is home to the Composites Manufacturing Education and Technology (CoMET) Facility at the Flatirons Campus near Boulder, Colorado.

“The thermoplastic material absorbs more energy from loads on the blades due to the wind, which can reduce the wear and tear from these loads to the rest of the turbine system, which is a good thing,” Murray said.

The thermoplastic resin could also allow manufactures to build blades on site, alleviating a problem the industry faces as it trends toward larger and longer blades. As blade sizes grow, so does the problem of how to transport them from a manufacturing facility.

This work was funded by the U.S. Department of Energy Advanced Manufacturing Office. NREL is the U.S. Department of Energy’s primary national laboratory for renewable energy and energy efficiency research and development. NREL is operated for the Energy Department by the Alliance for Sustainable Energy, LLC.

More info: nrel.gov

Sealing solution meets challenges of larger turbine designs

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Global sealing technology expert James Walker has launched a new innovative version of its Walkersele® rotary lip seal, following an in-depth research and development project in collaboration with wind-turbine and bearing OEMs.

The new product, Walkersele® X-Gen, meets the challenges of the increasing size of turbine designs — maintaining effective sealing against deflected shafts or housings and increased offset, plus enhanced retention of sealing forces over the full circumference of the sealing face.

The new patented design of the Walkersele X-Gen incorporates a refined lip design, molded-in finger spring, and innovative fiberglass-reinforced backing. (Courtesy: James Walker)

Walkersele X-Gen also addresses the issues created by the use of high-performance greases for lubrication rather than oil, which brings a new dynamic to the operation of the bearing seal and an additional challenge for any sealing solution.

In cooperation with bearing and turbine OEMs, James Walker has undertaken a comprehensive test program covering all elements of rotary seal design. These include spring retention, lip loading, torque, friction, leakage and wear, plus sealing capability at a variety of significant offsets. Testing was focused on protecting and extending the service life of critical bearing applications and drive mechanisms.

The result is a new patented seal construction specifically configured to optimize sealing capability on large diameters where increased levels of offset from loaded bearings and out-of-round shafts and seal housings can create significant issues.

More info: www.jameswalker.biz

Siemens Gamesa appoints Marc Becker as CEO of Offshore

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Siemens Gamesa Renewable Energy recently announced that Marc Becker is to return to the company as CEO of its industry-leading offshore business.

Becker served as managing director for Germany and head of Offshore Sales and Projects at Siemens Gamesa before leaving the company in early 2020. In the latter role, and previously as COO of Siemens Wind Power, Becker played a key role in building the company´s strong leadership position in the rapidly growing offshore segment.

Marc Becker. (Courtesy: Siemens Gamesa)

Becker, who is to be the permanent replacement for Andreas Nauen, who was promoted to CEO of the company in June, will be based in Hamburg and start his new role February 1. Pierre Bauer will continue as interim CEO in the meantime.

“I am delighted to bring Marc back to the company to lead offshore,” Nauen said. “He has an outstanding track record in offshore wind energy and has the experience, expertise, and industry network to lead our future growth in this critical area. With the addition of Marc, we will complete a strong and revitalized team to lead the turnaround that will deliver long-term sustainable growth and profitability to Siemens Gamesa.”

“Siemens Gamesa is the undisputed leader in offshore wind, and I´m looking forward to rejoining the company and working to extend that leadership,” Becker said. “There is huge potential for offshore wind to lead the fightback against climate change, and with the talented team at Siemens Gamesa as well as the industry´s best technology, we are well positioned to play a leading role.”

Becker will join a senior management team that was overhauled in the second half of 2020. Lars Bondo Krogsgaard, former CEO of Nordex Acciona and co-CEO of MHI Vestas, joined as CEO of onshore earlier in November. Juan Gutierrez took over as CEO of Service in August. Beatriz Puente joined as Chief Financial Officer on December 1 from NH Hotels, where she has served as Executive Managing Director Finance & Administration since 2015.

For more information: www.siemensgamesa.com

Logisticus teams with Georgia Tech for blade re-use project

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Wind turbines are, by design, green solutions for the production of power. Wind turbines produce zero carbon emissions; however, the blades themselves pose an environmental challenge as the blades depreciate. To address this concern, the Georgia Institute of Technology in partnership with Logisticus Groupwas awarded the U.S. National Science Foundation (NSF) Partnerships for Innovation (PFI) grant.

The Partnerships for Innovation Program within the Division of Industrial Innovation and Partnerships (IIP) provides researchers from science and engineering disciplines funded by the NSF with the opportunity take their research and technology from the discovery phase to the marketplace for the benefit of society.

Russell Gentry, professor in the Georgia Tech School of Architecture, serves as the project’s principal investigator. The three-year grant continues Gentry’s research on the reuse of retired wind blades and builds on the proprietary technology developed as part of the Re-Wind Tripartite Research program funded by the U.S. NSF, Science Foundation of Ireland, and the Department for the Economy of Northern Ireland.

Georgia Tech and Logisticus will conduct research and development to commercialize mass-market architectural, engineering, and construction products from repurposed FRP composite of decommissioned wind turbine blades. (Courtesy: Georgia Tech)

“In our foundational NSF grants, our team demonstrated the potential for wind-blade re-use and the positive environmental benefits that will come from the re-use of these amazing composite materials in civil infrastructure,” Gentry said. “This potential is embodied in the two patents we are pursuing and in the follow-on Partnership for Industry grant from NSF. The team is now advancing our hardware and software technology and has partnered with companies in the wind energy and electrical transmission industries to pilot these technologies.”

Logisticus Group joins the project as the key provider of transportation for the retired wind-turbine blades. As one of the largest wind-blade transporters, Logisticus Group brings supply expertise for the complex logistics of transporting decommissioned wind-turbine blades, which are approximately 50 meters in length.

“We are thrilled to partner with Georgia Tech on this project,” said Will Stephan, founder of Logisticus Group. “Their team has always had a passion to conduct research and development on proprietary technology when it comes to reusing wind blades. We feel, as a company, that we need to be a part of the solution to find ways to recycle and repurpose these blades.”

Wind-turbine blades are made from high quality fiber-reinforced polymer composite materials, which are not biodegradable or recyclable. Currently, turbine blades are landfilled or incinerated at their end-of-life stage. Georgia Tech and Logisticus will conduct research and development to commercialize mass-market architectural, engineering, and construction products from repurposed FRP composite of decommissioned wind turbine blades.

The team, comprised of Georgia Tech faculty, laboratory staff, and graduate and undergraduate students in architecture and engineering, will develop commercial products using Generative Design software, architecture studios and workshops, structural and Finite element analysis, life-cycle analysis, Lidar technology, and full-scale testing of prototypes in Georgia Tech’s 20,000 sq. ft Digital Fabrication Laboratory.

“The success of our project comes from the diverse talents and viewpoints represented on the team,” Gentry said. “It’s rare to have architects, engineers, and social, geospatial, and environmental scientists working on the same fundamental problem. As we move to commercialize, we are building an entrepreneurial team and linking with industry. We look forward to seeing our re-use applications implemented in the next three years.”

Prior to receiving the NSF PFI grant, researchers at Georgia Tech developed proprietary algorithms for a tool called the “Blade Machine” and created unique testing methodologies to rapidly characterize any wind-turbine blade currently in production for architectural and structural analysis and design purposes.

In October 2020, the team participated in the NSF’s I-Corp Innovation Program.

More info: www.logisticusgroup.com

Vineyard Wind selects GE to supply turbines

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Vineyard Wind, a joint venture between Avangrid Renewables and Copenhagen Infrastructure Partners, recently announced that the company has selected GE as its preferred supplier of wind turbine generators for its Vineyard Wind 1 project, the first utility-scale offshore wind installation in the United States.

“The selection of GE as our preferred turbine supplier means that a historic American company will play a vital role in the development of the first commercial scale offshore wind power in the U.S.,” said Vineyard Wind CEO Lars T. Pedersen. “This is a huge moment not only for the future of our project, but also for the future of an industry that is poised for exponential growth in the coming decades.”

Vineyard Wind 1 will be using GE Renewable Energy’s industry-leading Haliade-X wind turbine generators, the most powerful in operation to date. With this selection, GE Renewable Energy is poised to play a pivotal role in the development of offshore wind power in the U.S., which will be a major source of investments and job creation up and down the supply chain in communities across the region.

“GE Renewable Energy is proud to partner with Vineyard Wind for the first major offshore wind project in the U.S.,” said John Lavelle, president and CEO, Offshore Wind at GE Renewable Energy. “To be selected as the preferred supplier is an important sign of confidence for our proven technology and for all our employees around the world. We look forward to making this important contribution to the growth of offshore wind in the U.S.”

As a part of reaching this important milestone, Vineyard Wind has decided to temporarily withdraw its Construction and Operations Plan (COP) from further review by the Bureau of Ocean Energy Management (BOEM) to allow the project team to conduct a final technical review associated with the inclusion of the Haliade-X into the final project design.

“While the decision to pause the ongoing process was difficult, taking this step now avoids potentially more federal delays and we are convinced it will provide the shortest overall timeline for delivering the project as planned,” Pedersen said. “We intend to restart the BOEM process from where we left off as soon as we complete the final review.”

The company expects its review to take several weeks, after which Vineyard Wind will resume the Federal permitting process with BOEM. With buffer built into the project schedule, Vineyard Wind still expects to reach financial close in the second half of 2021 and to begin delivering clean energy to Massachusetts in 2023.

Vineyard Wind 1 is an 800-MW project 15 miles off the coast of Martha’s Vineyard and is slated to become the first large-scale offshore wind farm in the United States. The project will generate cost-competitive electricity for more than 400,000 homes and businesses in the Commonwealth of Massachusetts and is expected to reduce carbon emissions by more than 1.6 million tons per year.

More info: www.vineyardwind.com