Home 2011

CommScope to Supply Two Major Wind Farm Projects

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CommScope, Inc., a global leader in infrastructure solutions for communications networks, will supply two wind farm projects with its GroundSmart™ copper clad steel solution, an alternative to solid and stranded copper that is increasingly in demand by utilities for its cost-efficiency and anti-theft characteristics. The first project is the Breckenridge Wind Farm, located outside Breckenridge, Michigan, in Gratiot County. The 30,000-acre wind farm will use stranded copper clad steel in the ground grid collector system. It is estimated to produce 200 megawatts of wind energy, which has the capacity to power nearly 54,000 homes. The second project is the Rolling Hills Wind Farm near Massena, Iowa. It is estimated to be one of the largest wind farms under construction in the state.

“As renewable energy continues to increase in popularity, developers are racing to keep up with the demand by constructing new wind farms throughout the country,” according to Ric Johnsen, senior vice president of broadband, CommScope. “These two projects are vital to the areas they serve and developers see GroundSmart as a simple solution to reducing projects costs without compromising the system’s integrity. These contracts also demonstrate that GroundSmart continues to gain acceptance in grounding applications.”

Copper clad steel provides a safe, highly reliable alternative to the use of solid and stranded copper for grounding applications. It is specifically designed to disperse fault currents and lightning strikes at a lower total cost of ownership compared to pure copper. It’s an electrical conductor that has an outer sleeve of copper metallurgically bonded to a solid steel core. GroundSmart copper clad steel benefits from a specialized CommScope BiMetals technology and manufacturing process. The products are created by bonding two different metals into a single conductor, resulting in a low-cost and lightweight alternative to using solid copper. This unique solution for the utility market is produced at the CommScope facility in Statesville, North Carolina, that is ISO 9001 and ISO 14000 registered. Learn more at www.commscope.com.

Capital Safety Announces i-Safe 3.0

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Capital Safety, home of the DBI-SALA™ and PROTECTA® brands of fall protection equipment, announces the launch of the i-Safe™ 3.0 Intelligent Safety System. The system is a significant upgrade to the existing i-Safe™ 2.0 system, which was launched in 2006. Capital Safety’s i-Safe became the first radio frequency identification (RFID) system dedicated to fall protection equipment and inspection tracking. Since the initial launch Capital Safety has continued to make substantial investments in support of i-Safe’s commitment to improve safety compliance and reduce risk. Today Capital Safety is proud to announce the launch of i-Safe 3.0, a significant upgrade that makes managing a safety program easier and more cost-effective.

“With the expanded features now inherent in the i-Safe 3.0 system, it has become an even more advantageous product for our customers,” says Tim Maroushek, global product director. “Our aim was to enhance the widely accepted i-Safe 2.0 system and build on its value to save time, improve safety compliance, reduce risk, and enhance user safety through consistent inspection and asset management. With i-Safe 3.0 we’ve made another significant leap towards achieving that goal.”

Key system upgrades include:

Multiple software offerings: Four software options now allow a company to decide if they want Capital Safety to host their data or if they want to manage the data themselves utilizing their own corporate computers or network server.
Customizable: Offers the speed and benefits of pre-packaged solutions along with the advantages of tailoring features to their specific needs so they can efficiently manage their safety inspection program and assets.
Consistent inspection tracking: Extensive list of standard and customized end-user prompted inspection checklists to ensure more consistent inspections with detailed notations, photos, and inspection status.
Effective asset management: The dynamic filtering mechanism allows a company to easily identify, track and reassign the location, status and history of their valuable safety assets.
Versatile management reports: Generates a wide range of operations and management reports including inspection reports, summary of hazards, top 10 hazards, inspector statistics, and more.
Inspection scheduling and trigger alerts: Proactively shares information throughout the organization by advising site managers of upcoming or overdue inspections.
Flexibility: Provides for the flexibility to use high-frequency RFID tags and readers or barcode information capture.

Capital Safety—one of the world’s leading manufacturers of fall protection, confined space, and rescue equipment, with 20 operating sites worldwide—is home of the DBI-SALA™ and PROTECTA® brands. Call (800) 328-6146 or (651) 388-8282, or visit www.capitalsafety.com.

Availon North America Launches New Web Site

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Availon, Inc., a premier provider of services and parts to the wind power industry in North America, is proud to announce the launch of its new, informative, easy-to-navigate, customer-focused Web site. The site’s introduction follows the November 2010 name change of SSB Service, an international independent full-service provider of parts, upgrades, services, inspections, maintenance, and monitoring for the wind energy sector. Availon North America began operations from its Grimes, Iowa, headquarters in 2009.

The new Web site features contemporary design, improved navigation, and well-structured sections offering a wealth of information on every aspect of Availon North America services like operations and maintenance, end of warranty inspections, spare part management, and the profit-enhancing engineering upgrades. Availon’s over 30 years of experience in wind energy, and specifically, in the megawatt class wind turbines, is documented in numerous case studies and the online publication, OnService Journal, that can be easily downloaded by the site’s visitors.

Steve Thompson, Availon North America president, says that “Our energetic and knowledgeable team of engineers and technicians strives to provide the best ever services to the customers, so the main goal of this new website is to allow the visitors to assess our expertise and make educated decisions on the type of services they may need.”

Availon specializes in parts and services for GE, Vestas, and Siemens turbines, and is expanding to other turbine types. In addition to being a primary supplier for SSB and Duradrive parts, Availon is also an exclusive vendor for Bachmann, Leonard+Bauer, and Convertec parts. Availon, Inc., is a part of the Availon GmbH family, with more than 170 employees worldwide and business units in the United States, Germany, Spain, and Italy. Availon is the first independent wind turbine service provider to be both ISO 9001 certified and fully certified by Germanischer Lloyd in staff training, troubleshooting, and repair processes. Learn more at www.availon.com.

BZEE Awarded First ISO 29990 Certification in Wind Industry

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The end of 2010 marked the release of the ISO 29990 standard, a quality management and service standard dedicated to the quality of learning services. Education and training centers now have a means of having their core business approved and certified according to internationally recognized standards. The new standard is designed to allow objective comparisons of the numerous quality systems and models that characterize the education and further education market. ISO 2990 demands a mastery of core processes to enable an evaluation of course offers and the professional competency of the learning service provider. The BZEE Training Centre for Renewable Energy in Husum, Germany, is the first operation in the energy sector worldwide to be awarded the new ISO certificate. Certification was provided by DNV DetNorskeVeritas.

Over the past 11 years BZEE has pioneered the development of a customized qualification program for wind turbine service technicians and delivers this service through a network of national and international cooperation partners. The program has contributed highly to closing the skills gap in the expanding wind energy sector and has opened up new career paths in renewable energy for unemployed skilled workers. DNV has now certified BZEE’s learning services and its management system.

DNV Business Assurance, responsible for the certification process, is one of the leading global certification bodies and belongs to the independent DetNorskeVeritas foundation founded in 1864 in Norway. Today DNV boasts 300 locations worldwide and a network of 8600 professionals. “We’ve benefited immensely from the ISO process and the support offered by DNV and we’re proud to be the industry’s first education services provider to meet the new standard” says BZEE General Manager Nils Peters.

BZEE’s track record shows over 1,400 successfully qualified service technicians in Germany alone, and a growing output of wind energy technicians at the partner locations in France, the UK, Ireland, Canada, and the Unites States. Throughout this expansion BZEE has remained true to its roots as an industry-driven skills initiative with its 80 company members interacting with BZEE staff to continually update curricula to meet the demands of emerging technology and enhanced operational routines. Manufacturers, investors, and insurers profit from the guarantee that BZEE qualifications meet the wind industry’s needs. More information is available at www.bzee.de and www.dnv.de.

ExxonMobil Launches Online Industrial Lubricant Selector

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ExxonMobil Lubricants & Petroleum Specialties has globally introduced Looble, a user friendly, online industrial lubricant selector designed to help maintenance professionals make informed lubricant decisions for optimizing equipment performance and minimizing unplanned downtime. Looble simplifies the lubricant selection process by providing targeted Mobil-branded product recommendations with performance ratings based upon users’ specific industries, applications, and equipment. With just a click of the computer mouse or a touch on most Internet-capable smartphones, Looble enables users to access:

• Lubricant recommendations and application guidance based on their specific applications and operating conditions for a wide range of industries;
• Original Equipment Manufacturers’ recommended lubricants and schematics for numerous types of equipment makes and models;
• Detailed descriptions and five-star performance ratings for each recommended lubricant, and;
• Printable recommendation reports.

“With the introduction of Looble, maintenance and production professionals now have a readily accessible resource for lubricant and maintenance best practices that can help them optimize equipment performance and ultimately, enhance their companies’ bottom line and gain a global competitive advantage,” says Ian Davidson, global industrial marketing manager. “Looble is powered by our valuable application-specific expertise and unique insights that we have gained during more than a century of working with customers and the world’s leading industrial equipment manufacturers.”

ExxonMobil’s broad portfolio of Mobil-branded mineral oils and high-performance synthetic based lubricants are relied upon by successful companies around the globe. As a company that helped pioneer synthetic lubrication technology, ExxonMobil’s popular Mobil SHC-branded synthetic industrial lubricants are approved for use in more than 10,000 applications and have exclusive/preferential endorsements from leading original equipment manufacturers for more than 2,200 applications. For more information about Mobil SHC branded synthetic lubricants, or any other Mobil-branded products and services, visit www.mobilindustrial.com

MAG Develops Novel Process for Producing Giant Gear

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As proof that it can use machine tools as well as build them, MAG has developed a process that used a horizontal boring mill (HBM) and specially designed tools to cut 588 teeth in a 19-meter (62.5 ft) diameter gear assembly weighing 60 tons (54,836 kg).

The two-piece gear assembly, made of ASTM A290 steel, consists of a 24-section track that serves as the base and a 12-section upper gear rack. The MAG team designed dedicated fixtures for each operation and special tooling for cutting and finishing the gear teeth on an HBM. “We cut the gear teeth on an unconventional machine,” according to Mark Huhn, project manager at MAG Fond du Lac. “In most cases the tooth involute would be generated by the machine itself, but we used a tool with the involute built into the cutter, which was accomplished by grinding the tooth form into the cutter first.”

The gear teeth were manufactured to American Gear Manufacturers Association (AGMA) Gear Quality No. 6, and the gear was assembled to a pitch diameter concentricity of .8 mm (.031 in). The track, comprised of A148M Grade 620-415 castings, required a special cutter to produce a 2.127-degree surface angle. “The angle was circular interpolated onto the track surface and we designed a special cutter to cut the angle on one of our gantry-type machining centers,” says Huhn.

MAG is a leading machine tool and systems company serving the durable goods industry worldwide with complete manufacturing solutions for metal cutting and composites applications. With a strong foundation based upon renowned brands such as Boehringer, Cincinnati, Cross Hüller, Ex-Cell-O, Fadal, Giddings & Lewis, Hessapp, Honsberg, Hüller Hille and Witzig & Frank, MAG is recognized as the preeminent provider of tailored production solutions based on state of the art technology. Key industrial markets served include aerospace, automotive and truck, heavy equipment, oil and gas, rail, solar energy, wind turbine production, and general machining. With manufacturing and support operations strategically located worldwide, MAG offers comprehensive lines of equipment and technologies including turning, milling, hobbing, grinding, honing, systems integration, composites processing, maintenance, automation and software, tooling and fluids, and core components. For more information please visit www.mag-ias.com.

Eaton Introduces Compact Medium Voltage Circuit Breaker for Wind

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With industry-leading environmentally friendly vacuum and solid insulation technology, Eaton’s new 38 kV VCP-Wind medium voltage circuit breaker is designed to help customers manage power reliably, efficiently, and safely. They are engineered for wind farm collector substations and feature a reduced footprint. Maintenance requirements are minimized with the use of enclosed long-life vacuum interrupters, and the component arrangements allow for easy access. VCP-Wind’s direct roll-in configuration simplifies handling and relocation of the breaker. Eaton’s VCP-Wind medium voltage vacuum circuit breaker is rated up to 38 kV, 2000A (without fan cooling) and 31.5 kA.

Eaton’s vacuum and solid insulation technology is free of SF6-gas that contributes significantly to the greenhouse effect and associated climate change. Through more than 80 years of innovation and experience, Eaton has developed environmentally friendly vacuum interrupters capable of reliably switching both normal load currents and high stress fault currents. In an effort to increase the dielectric strength of the circuit breaker, Eaton has also designed vacuum interrupters that are encapsulated in epoxy resin material. The VCP-Wind circuit breaker family utilizes this solid insulation technology that has been catering to a wide range of applications for years.

The VCP-Wind circuit breaker offers numerous safety features for maximum protection. Eaton’s extensive innovation and experience in the electrical industry deliver world-class product reliability and quality. Go online to www.eaton.com.

Nordex USA enters joint venture with Michigan Wind Farm

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Nordex USA, Inc., has entered into a joint venture with Beebe Community Wind Farm LLC, a Michigan project developer, for the co-development and construction of a wind farm in Gratiot County, Michigan. The project was initiated in 2007 by local resident Mark Hull, principal of Beebe Community Wind Farm LLC. Hull brought on Nordex last year to support project development as well as to supply 125 of Nordex’ new N117-2.4 MW turbines, which are designed specifically for low wind sites and are derived from the established Nordex 2.5 MW class. The N117 boasts the longest rotor blade in its category, resulting in an average 15 percent yield increase over previous products. The turbines will be manufactured at Nordex’ recently constructed plant in Jonesboro, Arkansas.

“We were initially interested in Nordex’ turbine technology for our class-three wind site,” says Hull, “but including them in the project team has considerably accelerated our development efforts. Wind projects require specialized expertise in several complex areas, so having Nordex on our side has been a true asset.”

The partnership expands Nordex’ track record for robust customer support offerings to the United States. “As a turbine manufacturer, we consider it important not only to provide reliable and efficient turbines, but also to support our customers in the course of project development,” says Ralf Sigrist, president and CEO of Nordex USA. “Nordex has added value to developers in Europe through such partnerships for almost 10 years, and we are happy to bring this service now to our U.S. customers.”

The Beebe Community Wind Farm takes a community-based approach that spreads economic benefit among local landowners through land leasing arrangements and to the greater community through tax revenue. More than 20,000 acres of land have been leased. The project has interconnection positions on a 345 kV line, and has been granted its “special use permit” from the county. Wind has been measured on the site for more than two years with met towers and SODARs, and continued environmental studies support the project’s feasibility. Power sale discussions are ongoing with several potential off-takers. The start of phase one construction is targeted for 2012, with further phases slated for 2013 and 2014. Nordex has both completed and planned installations in several states, including Minnesota, Pennsylvania, Wisconsin, Maryland, Iowa, Idaho, and Colorado. The Arkansas facility will fill all future orders, shipping turbines to wind farms around the country. More information is available at www.nordex-online.com.

GE Energy Financial Services Helps Fund Development of Energy Storage System

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New Hampshire-based SustainX has received $14.4 million from GE Energy Financial Services and other investors to continue developing its technology for energy storage using compressed air. Through the GE Ecomagination Challenge’s “Powering the Grid” program, in which SustainX is a partner, GE Energy Financial Services joins Cadent Energy Partners and prior investors Polaris Ventures and Rockport Capital in the new round of venture financing. The GE Ecomagination Challenge demonstrates GE’s global commitment to accelerate the development and deployment of innovative power-grid technologies through open collaboration, while providing financial support to develop and commercialize innovative technologies.

Details of the financing were not disclosed. A total of $5.4 million in earlier financing for SustainX came from the Small Business Innovation Research program of the National Science Foundation and from the Energy Storage Program of the U.S. Department of Energy. AES Energy Storage, LLC, is working with SustainX to demonstrate a full-size system in the field, capable of storing enough energy to power 1,000 typical U.S. homes. “GE’s backing, alongside that of other investors and the federal government, validates our efforts to develop and commercialize a cost-effective, grid-scale energy storage solution,” says Thomas Zarrella, CEO of SustainX. “We are on schedule to develop a grid-scale prototype to be demonstrated at an affiliated AES site where we can showcase our transformative energy storage technology.”

The present round of funding for SustainX represents the first time that both GE and Cadent Energy Partners have invested in the growing company. “We are pleased to be an investor in SustainX as we believe this company’s energy storage solution has a global market with enormous potential,” says Paul McDermott, managing partner of Cadent Energy Partners. “SustainX has set a remarkable pace in developing its product and establishing joint ventures to aid in the commercial production of its energy storage units. We look forward to participating in its continued success.”

To store energy, SustainX compresses air by using electricity to drive pistons inside cylinders. The resulting high-pressure air is stored in above-ground vessels. To release energy later, the system uses stored air to drive the same pistons, which in turn drive an electric generator. SustainX technology keeps air at a nearly constant temperature during compression and expansion; this significantly improves efficiency and reduces the cost of compressed-air energy storage below that of other above-ground energy-storage options.

Independent experts estimate that the market for grid-scale energy storage will be $18 billion by 2015. Storage can improve the economics of wind and solar power, improve grid stability, store off-peak energy to be used during on-peak periods, improve the feasibility of microgrids in rural areas, and reduce emissions from the gas-turbine peaker plants presently used to keep electric supply precisely matched with demand. To learn more go to www.sustainx.com or www.geenergyfinancialservices.com.

BASF Opens New Epoxy Composites Application Laboratory

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BASF Corporation announces the opening of their new epoxy composite laboratory at its technical center in Tarrytown, New York. The new laboratory brings together BASF’s comprehensive technical capabilities for epoxy systems, under its Baxxodur® brand, to support the development of new epoxy composite applications. It offers a wide range of facilities for simulating customers’ production processes with Baxxodur resin systems and the ability to develop tailored solutions for customer’s specific process conditions. In addition, BASF has increased its technical support team with experts who provide on-site customer support. “This investment reinforces BASF’s commitment to the wind energy market and will help us serve our customers better by providing fast and reliable technical support tailored to their needs,” says Teressa Szelest, senior vice president of BASF’s Chemical Intermediates Division.

Composites based on thermosetting epoxy resin systems have become an established material for the production of modern wind turbine rotor blades. Baxxodur epoxy systems can be processed significantly faster, over a wider temperature range than conventional systems, thereby increasing flexibility in production and allowing blade manufacturers to produce parts of higher quality in significantly reduced cycle times, offering up to 30 percent improvement in production efficiency.

The new laboratory provides excellent synergy with cluster of analytical services and application development resources of multiple BASF business units. This investment in North America is part of BASF’s overall strategy to provide customers with a global network of technical support. BASF also has epoxy composite technical centers in Ludwigshafen, Germany, and Shanghai, China. To learn more about BASF’s products for the wind energy market please visit www.windenergy.basf.com.

Symphonie iPackGPS Communications Module from NRG Systems

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NRG Systems, manufacturer of wind measurement equipment for the global wind energy industry, has introduced the Symphonie iPackGPS, an upgraded communications module used to transmit wind resource data from the field to end users. Compatible with GSM, CDMA, or satellite networks, the iPackGPS provides several technological improvements over the previous generation of iPack. These include automated GPS coordinate reporting, ability to update Symphonie iPackGPS firmware and configuration settings remotely, variable call interval range, and an upgraded data logger display to support users in troubleshooting directly from the field. NRG Systems will continue to offer existing Symphonie iPacks while supplies last. The iPackGPS will be available for the same price as the previous generation of iPack.

NRG Systems is an independently owned company that has served the global wind energy industry for 28 years. Its wind measurement systems and turbine control sensors can be found on every continent in more than 140 countries, serving electric utilities, wind farm developers, turbine manufacturers, research institutes, government agencies, and universities. For more information go to www.nrgsystems.com.

New Vice Presidents at NAES Corp.

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NAES Corporation, a broad-based provider of services to the energy industry, announces the addition of two vice presidents to its Engineering & Construction Group. Butch Kimbrell has joined the company as vice president of construction, and Bob DeNeve has joined as vice president of business development.

Kimbrell brings over 30 years experience in project management, strategic planning, operations, and business development. Prior to joining NAES he worked in the construction industry for companies such as Stone & Webster, Halliburton, and Brown & Root. His project experience includes oil and gas facilities, power plants, petroleum and chemical complexes, paper mills, and federal government logistics and infrastructure support missions. He will be based in the Issaquah office.

DeNeve comes to NAES from SNC Lavalin Engineers & Constructors, where he was director of business development. At SNC Lavalin he was responsible for account development and management of clients within the downstream refining, petrochemical, and chemical markets throughout various regions of North America. Prior to that he was involved in business development for companies such as Foster Wheeler USA, TIC, and Olin Corporation/Chemicals Group. He will be based in the Houston office.

Headquartered in Issaquah, Washington, NAES is a leading provider of comprehensive construction services. For over 30 years it has specialized in providing services centered on safe, reliable, and cost-effective construction, retrofit, and maintenance services; on-site turbine inspection/overhaul services; staffing solutions; plant operations; and customized services designed to improve plant and personnel effectiveness. NAES is owned by ITOCHU International, Inc., the U.S. affiliate of ITOCHU Corporation.  With operations in over 80 countries covering a broad range of industries, ITOCHU is among the world’s largest corporations. Learn more at www.naes.com.

Rexnord Opens New Gearbox Repair and Remanufacturing Facility

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Rexnord Industries has opened a fully renovated 29,000 square-foot gearbox repair and remanufacturing facility in Salt Lake City. The facility is part of Rexnord’s Falk™ RENEW® Prager® product services, which repairs or rebuilds gearboxes of all makes, brands, and sizes. “Rexnord’s gearbox repair services offer our customers cost-effective solutions when downtime is critical and long-term reliability and peace of mind are a must,” says Mike Stofferahn, vice president, Rexnord product services–sales and marketing. “Our services not only extend drive life, but also enhance operating performance and lower the total cost of ownership for our customers.”

The new facility will operate with fully authorized and trained Rexnord technicians and field support personnel who have a combined experience of more than 75 years. “Our customers expect Rexnord to deliver top-of-the-line performance, day after day,” Stofferahn says. “With over 100 years of gearbox manufacturing, repair, and service experience, we deliver. As an OEM Rexnord utilizes OEM-quality components, and the same testing methods for repaired or rebuilt gearboxes as we do for newly manufactured drives. Our expansion to Salt Lake City enables us to provide exemplary service to our customers in thriving industries in the area such as mining, coal, and power generation.”

The Salt Lake City facility will join additional RENEW locations near Milwaukee, Wisconsin, and New Orleans, Louisiana. Rexnord’s gear business serves a variety of industrial customers worldwide, including mining, aggregate/cement, wood/paper, construction, energy, food and grain, and chemicals. Rexnord LLC is the parent company of Rexnord Industries. Headquartered in Milwaukee, Wisconsin, Rexnord’s Power Transmission Platform is a manufacturer and supplier of highly engineered products including industrial bearings, couplings, gears, modular conveyor belting, and industrial chain, primarily serving a broad range of process and industrial customers worldwide. Learn more at www.rexnord.com.

New Global Marketing Director at Dow Wire & Cable

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Dow Wire & Cable announces the appointment of Brad Miller as global marketing director. In this role he will drive strategic growth initiatives utilizing Dow Wire & Cable’s portfolio of products, technologies, and power industry expertise. This will include executing global product launches for solutions in the traditional power and alternative energy industries as well as market segments like personal electronics, building and construction, and transportation wires, cables, and accessories.

“As we continue to grow in the global power industry and its ancillary markets, it is more important than ever to complement our product and technology offering with strategic marketing and branding programs,” says Tim Laughlin, general manager. “We look forward to having Brad on our team to continue and enhance the excellent progress we’ve made in this important facet of our business.”

Miller has been with Dow for over 20 years and previously served as global business director for Dow Fiber Solutions. He also has held a number of commercial roles in Dow’s chemical and plastics businesses. He holds a bachelor’s degree from Michigan State University and an MBA from Indiana University. He will be located at Dow Wire & Cable headquarters in Houston.

Dow Wire & Cable, a business unit of The Dow Chemical Company, is a leading global provider of products, technology, solutions, and expertise that sets standards the power industry can count on for reliability, longevity, efficiency, ease of installation, and protection in the transmission, distribution, and consumption of power, voice, and data. For more information visit www.dowwireandcable.com.

Wind Turbine Couplings from Zero-Max

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Zero-Max, Inc., an ISO 9001:2008 certified design and manufacturing company, announces expansion of its wind turbine couplings covering a broad range of wind turbine applications. These couplings are now available as an upgrade replacement for existing wind turbines and for OEM applications. Proven and tested under conditions simulating a 20-year load spectrum of continuous operation, Zero-Max turbine couplings easily handle torque spikes and high misalignment installations.

The couplings withstand high misalignment while remaining torsionally stiff. They are designed with composite disk packs at both ends of a center spacer. These uniquely designed disk packs provide high strength and generous flexibility. The composite disk packs (flex elements) provide a distinct advantage over other coupling component designs by allowing a surplus of parallel and axial misalignment while remaining torsionally stiff through all harmonic ranges of the wind turbine’s oscillating load. Depending on the application, Zero-Max’s center spacers can be machined out of steel, composite glass fiber, or 6061-T6 aluminum. Through the use of Finite Element Analysis (FEA), these center spacers can be engineered to withstand in excess of 100,000 Nm of torque.

The couplings have many additional design advantages. The flex elements electrically insulate the turbine’s generator from the gear box, eliminating stray electrical current that can leak across the coupling, thus preventing bearing damage to the gearbox. The coupling protects the generator by transferring lower reaction loads to the generator bearings. Also, the coupling’s composite material withstands all types of environmental elements, including temperature extremes from -40 to +70°C, and also moisture and chemicals native to the nacelles of wind turbines.

Zero-Max is a leading designer and manufacturer of wind turbine couplings for over 30 years. It serves the needs of leading wind turbine manufacturers worldwide with designs that exceed most OEM turbine coupling life requirements, proven through decades of successful real-world applications. For more information go to www.zero-max.com.

Global Marine Energy Now Open for Business in Boston

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Global Marine Energy, Inc., announces the opening of its office in Boston, Massachusetts. The company is an American-owned licensee of Global Marine Systems Ltd, the market leading offshore cable installation and marine engineering company. For over 160 years Global Marine has been successfully installing cable throughout the world’s oceans, and for the past decade has been involved in many of the offshore wind projects that have been completed in the North Sea.

“Our lengthy experience in the installation of telecommunications cables led directly to our developing an expertise in offshore power cable,” says Gabriel Ruhan, CEO of Global Marine Systems. “We are proud to have been involved in the installation of cables on such projects as Horns Rev, Horns Rev 2, Kentish Flats, Estlink, and Britned. With interest in offshore wind and offshore power cable interconnects beginning to take shape in North America, we have decided to license our know-how and subcontract our experts to an American company, Global Marine Energy, Inc., to address these markets as well.”

Global Marine Systems—and now Global Marine Energy—believes that many of the issues that have plagued the industry in Europe can be avoided in North America through proper planning and demonstrated experience. Offshore power cable installation has been particularly troublesome in the North Sea resulting in cost overruns, insurance losses, and the failure of a number of companies who had made the decision to enter the market. The types of problems that have regularly occurred are often in the areas of installation procedure, resulting in cable damage and installation delay due to lack of installer experience and the use of improper equipment.

“Our goal is to transfer the best practices developed over the past decade in European offshore wind,” says Joel Whitman, CEO of Global Marine Energy. “We can then use that expertise to develop American and Canadian personnel, equipment, and vessels in order to correctly plan and install the offshore cable plant required for North American projects. Since we are an American-owned company, we can do this in full compliance with the Jones Act and other U.S. regulation.”

Over the past decade approximately 4 gigawatts (4,000 megawatts) of offshore wind power have been installed in European waters. With an additional 15 gigawatts already consented and an estimated 25-50 gigawatts in the planning stages, the European market is well underway. With both offshore wind and interconnect projects in the planning stages up and down the East Coast and in the Great Lakes, the North American market is beginning to move forward. To learn more go online to www.globalmarine-energy.com.

Shaft Grounding Ring Kit from Electro Static Technology

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The AEGIS™ SGR bearing protection ring protects the bearings of VFD-driven motors from electrical damage, and the new all-inclusive AEGIS universal mounting kit (U-Kit) simplifies its mounting on virtually any AC motor shaft. Available from Electro Static Technology, the kit includes the proven AEGIS grounding ring and mounting hardware for most motor designs. Ordered based on the NEMA “U” shaft diameter, the kit contains the correct size ring for the motor and four styles of brackets with bolts and lock washers that can be used in various configurations, depending on the contours of the motor’s end bracket.

Ideal for OEMs, the ring prevents electrical “fluting” damage in the bearing, bearing noise, costly motor repairs/replacements, and downtime by safely channeling VFD-induced bearing currents to ground. To simplify the installation of the ring on NEMA frame motors, the brackets in the U-Kit may be mounted on the motor either by drilling and tapping small holes or using AEGIS conductive epoxy. The ring’s conductive microfibers are embedded securely in the patented AEGIS FiberLock™ channel and completely surround the motor shaft, providing millions of discharge points for harmful shaft currents. This unique design creates the path of least resistance that effectively diverts these currents away from bearings to ground. The microfibers themselves are specially engineered for exceptional flexibility to prevent breakage. Unlike conventional shaft grounding brushes, the AEGIS ring is maintenance-free and lasts for the life of the motor.

Used increasingly to save energy, variable frequency drives cause unwanted voltages on motor shafts. If not diverted the resulting currents discharge through bearings, causing fusion craters on bearing race walls. Over time this bearing fluting can lead to noise, vibration, bearing failure, and catastrophic motor failure. By preventing such damage the AEGIS SGR bearing protection ring extends motor life and locks in energy savings to make VFD-controlled systems sustainable and truly “green.” For more information call (866) 738-1857, e-mail sales@est-aegis.com, or go to www.est-aegis.com.

President Obama Visits Broadwind Energy

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President Barack Obama underscored key themes from his State of the Union speech of job creation, innovation, and global competitiveness when he visited Broadwind Energy, Inc.’s wind turbine tower manufacturing facility in Manitowoc, Wisconsin. Broadwind Energy and its more than 800 employees are playing a critical role in powering up the clean energy industry, stimulating local economies like Manitowoc and driving innovation in the U.S.—innovation the President is calling for to maintain our global leadership position.

Once a manufacturing plant for World War II-era submarines, the 250,000 square foot facility the President toured was revitalized by Broadwind Towers (Tower Tech), stimulating the local economy through the hiring of 300 people. The company has become one of the largest employers in Manitowoc, is a leading producer of multi-megawatt (MW) wind turbine towers, and is the first company in the U.S. to manufacture 100-meter towers. Currently the Manitowoc facility is running at near capacity, and when combined with its tower manufacturing facilities in Abilene, Texas, and Brandon, South Dakota, Broadwind Towers has the potential to produce up to 1,500 MWs of wind turbine towers annually. Manitowoc is a great example of a U.S. community rebounding from economic hardship by applying existing talent to new problems, in this case tapping deep roots in steel fabrication to create the tall steel towers that enable wind turbines to capture maximum wind energy.

During the visit, President Obama was able to see how a wind turbine tower is manufactured—from raw plate steel through the process of forming, welding, painting, and moving a completed tower section, which could weigh up to 200 tons. Broadwind Energy President and CEO Peter C. Duprey, Broadwind Towers President Paul Smith, and plant manager Chris Wallander led the President through the facility, where he stopped several times to talk with employees.

“We were honored to host President Obama and demonstrate clean energy jobs and innovation in action. Broadwind Energy looks at the energy industry with a unique perspective, bringing a variety of solutions to our customers to help them make the most of their energy investments,” says Duprey. “President Obama is essentially asking the same of our country—bring together all of our best talents and solutions and help our country and other countries maximize their energy potential—sustainably, cleanly, and profitably.”

Broadwind Energy approaches the energy industry in a way unlike any other company. It applies decades of deep industrial expertise to innovate integrated solutions for customers. From gears to towers, to comprehensive remanufacturing of gearboxes and blades, to operations and maintenance services, it has the solutions that domestic energy demands. With facilities throughout the U.S., Broadwind Energy’s talented team is committed to helping customers maximize performance of energy and infrastructure investments—quicker, easier, and smarter. To learn more please visit www.bwen.com.

GE Energy Financial Services, Partner Purchase Alta Wind I Farm

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GE Energy Financial Services, a unit of GE, and Bankers Commercial Corporation, a unit of UnionBanCal Corporation, have purchased the first wind farm to start operations in one of the largest wind energy projects in the United States. GE Energy Financial Services and Bankers Commercial Corporation acquired the 150-megawatt Alta Wind I wind farm in Tehachapi in Kern County, California, and are leasing it back to its developer, operator, and manager, Terra-Gen Power, LLC. The wind farm, using 100 GE 1.5-megawatt SLE turbines, was completed in the fourth quarter of last year. GE Energy Financial Services—a major global investor in multiple energy generation and distribution projects and companies—and Bankers Commercial Corporation each own 50 percent of the wind farm. Funds from the sale will be used to pay off construction loans Terra-Gen entered into for the project last March. Financial details were not disclosed.

The Alta Wind I farm is the first phase of the Alta Wind Energy Center, a planned 3,000-megawatt project. The first 1,550 megawatts of the center, including this phase, is contracted to Southern California Edison. When complete, the center will be able to provide electricity for 1.3 million California homes. Terra-Gen estimates the center will create more than 3,000 domestic manufacturing, construction, operations and maintenance jobs, and will contribute more than $1.2 billion to Kern County’s economy. According to Terra-Gen, the center is expected to cut carbon dioxide emissions by more than 52 million metric tons over the next decade, equivalent to taking 890,000 cars off the road. The wind farms will help California meet its goal of ensuring that by 2020, 33 percent of the power it consumes comes from renewable sources. Alta Wind I is the first project to connect with Southern California Edison’s Tehachapi Renewable Transmission Project, the first major transmission project in California to be constructed specifically for accessing a renewable-rich resource area. When completed, the Tehachapi Renewable Transmission Project will consist of more than 250 miles of new and upgraded high-voltage transmission infrastructure. The project is eligible for a U.S. Treasury grant created under the American Recovery and Reinvestment Act. It allows renewable energy project owners to access a cash grant in lieu of tax credits.

GE Energy Financial Services’ experts invest globally with a long-term view, backed by the best of GE’s technical know-how, financial strength and rigorous risk management, across the capital spectrum, in one of the world’s most capital-intensive industries, energy. GE Energy Financial Services helps its customers and GE grow through new investments, strong partnerships, and optimization of its $21 billion in assets. GE Energy Financial Services is based in Stamford, Connecticut. For more information visit www.geenergyfinancialservices.com.

Headquartered in San Francisco, UnionBanCal Corporation is a financial holding company with assets of $79.8 billion at September 30, 2010. Its primary subsidiary, Union Bank, N.A., is a full service commercial bank providing an array of financial services to individuals, small businesses, middle-market companies, and major corporations. The bank operated 397 banking offices in California, Washington, Oregon and Texas, as well as two international offices, on September 30, 2010. UnionBanCal Corporation is a wholly-owned subsidiary of The Bank of Tokyo-Mitsubishi UFJ, Ltd., which is a subsidiary of Mitsubishi UFJ Financial Group, Inc. Union Bank is a proud member of the Mitsubishi UFJ Financial Group, one of the world’s largest financial organizations. Visit www.unionbank.com for more information.

LM Wind Power Service & Logistics Makes Acquisition

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At the AWEA O&M Project Performance and Reliability conference held in January global service partner for advanced blade services, LM Wind Power Service & Logistics announced that they have acquired Encore Power Services (EPS), a leading provider of field services and component repair for wind turbine generators in North America. John Mullins, president of EPS, remains in his role following the acquisition. “Service of wind turbine generators is an exciting, timely addition to our portfolio,” says Robert Burger, vice president service, Americas. “It’s a natural complement to our blade service business and is a convenient, cost-saving option for our customers.”

In 2010, LM Wind Power reconfigured its service and logistics business, increasing support to customers. Since then the independent LM Wind Power Service & Logistics business has significantly increased in size and now offers inspection, repair, overhaul, preventive maintenance, and blade logistics, covering a spectrum of service to wind turbine owners anywhere in the world.

Roman Thomassin, president of LM Wind Power Service & Logistics, says that “Our overall strategy is to build upon our well-established, respected blade service business, ultimately providing a complete range of wind related services. This acquisition is a significant part of our worldwide expansion, marking a milestone for our company and creating a value-added service for our customers in North America.”

For more information contact Robert Burger, vice president service-Americas, at (503) 575-6494 or rbu@lmwindpower.com. The company’s Web site is www.lmwindpower.com.